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哪位知道衣柜的生产工艺流程是什么？

哪位知道衣柜的生产工艺流程是什么？

浏览：43次 | 提问时间： 07-10 08:15

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你是谁的谁﹫ 07-10 08:16

一个完整意义上的整体衣柜生产工艺流程要从原材料的准备，经过木工制作、油漆涂饰到最后产品包装入库等诸多环节和步骤组成。同样是一块板件，有些只要一两道工序就可以完成，而有些则需要十数道甚至数十道工序才能够完成。如抽屉底板，只要开料就可以，而如一块较复杂的地柜面板其结构是蜂窝空心，面木皮，边实木封边且有边型，上面还要镶嵌玻璃。单一面板的加工就要二十几道工序才能完成，所以说板式工艺的复杂程度同产品的外观设计、产品结构、用料以及生产线上产品品种的种类数量等诸多因素息息相关，涉及的要素越多就越复杂板式生产工艺的主要构成要素包括：原材料、工艺文件、机器设备、操作工人以及相应的品质和生产管理系统。其中原材料准时到位是整个工艺流程的前提和基础，而工艺文件则是整个加工流程和管理活动的行动依据，工艺文件要全面细致，整体衣柜工艺文件大概有效果图、三视图、零部件分解图、零部件加工图、五金配件清单、包装方案、安装示意图、原材料明细表(BOM)、零部件加工工艺流程表、产品使用说明书。其中零部件加工图要与零部件加工工艺流程表结合使用并与生产线上的零部件产品同步运行效果最佳。零部件加工流程表里面的主要内容要涵盖名称、规格、数量、用料、批次、加工注意事项、特殊检验标准、工时、工序及序列号等基本内容。机器设备和操作工人则是加工保障。
整体衣柜的主要生产工艺流程：
整体衣柜因其表面材料和表面装饰效果的不同也有不尽相同的工艺流程，主要代表类别有：木皮整体衣柜、贴纸整体衣柜、实色整体衣柜、三聚氰胺类整体衣柜以及由以上类别的一种两种或多种组成的混合类别整体衣柜。
上述几种类别整体衣柜工艺流程为基础流程，还有一些特殊的，如弯板贴厚等。实际操作过程中，因为受成本等因素的影响，通常会你中有我，我中有你，值得一提的是目前随着蜂窝蕊的广泛应用，整体衣柜的加工工艺会更加复杂。

待到樱花烂漫时 07-10 08:25

衣柜生产工艺在很多人看来十分简单，三步一体的开料、封边、打孔，所用的设备也无外乎开料锯、封边机、排钻。结构要点无非是32系列拆装连接件等，其实实际上的衣柜生产工艺要远比这些复杂得多。
走进建材城的整体衣柜展区，眼花缭乱的样品一定会让初次接触整体整体衣柜的您感到无所适从，总结挑选整体衣柜的三大关键词，以供参考。

　　设备一：电子开料锯。大型专业化企业用电子开料锯通过电脑输入加工尺寸，由电脑控制选料尺寸精度，可一次加工4张板。设备性能稳定开出的板尺寸精度非常高，公差单位在微米，而且板边不存在崩茬现象。而手工作坊型小厂有小型手动开料锯，甚至是用木工开料锯操作。用这种简陋设备开出的板尺寸误差大，往往在1毫米以上，而且经常出现崩茬现象，板材基材暴露在外。

　　设备二：重型封边机。优质整体衣柜的封边细腻、光滑、手感好，封边平直光滑，接头精细。专业大厂用直线封边机一次完成所有工序，加工尺寸的精度能调至最合适的部位，保证最精确的尺寸。而作坊式小厂是用人工完成上述程序。由于涂胶不匀，生产出来的封边凸凹不平，封线波浪起伏，甚至有划手感。由于压力不均匀，很多地方不牢固，很容易出现短时间内开胶、脱落的现象，一旦封边脱落，会出现进水、膨胀的现象。大量甲醛等有毒气体挥发到空气中，对人体造成危害。

　　设备三：六排钻。现在的板式家具都需要在板材上打很多定位连接孔。孔位的配合和精度会影响整体衣柜箱体的结构牢固性。专业大厂用32模数的六排钻一次完成一块板的板边、板面上的若干孔，这些孔都是同一个定位基准，这样在孔位的配合上，尺寸的精度是有保证的。手工小厂使用排钻，甚至是手枪钻打孔。由于不同的定位误差较大，造成孔位的配合精度误差很大，在箱体组合过程中甚至会出现孔位对不上的情况，这样组合出的箱体不是规则的方体，而是扭曲的。

朽歌陨梦 07-10 08:33

一般大的流程是，先设计衣柜的结构和具体尺寸；准备材料；板材加工:切割、封边、打孔、上漆等；然后是封存入库，运输到现场，进行组装、固定安装等；一般每到工艺都是非常的复杂，一个衣柜的生产经过二十多道工序制作，你可以去工厂参观一下制作流程。

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