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注塑塑料杯怎么设计？

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注塑塑料杯怎么设计？

浏览：31次 | 提问时间： 07-29 05:33

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3个答案

心深似海 07-29 05:34

带把双色塑料杯的注塑模设计华东交通*等针对带把双色水杯内外层包覆结构的特点，采用转盘式双色注塑机成型，设计了单件两腔的转盘式绝热延长喷嘴的双色注塑模可以有各种设计

乱心绪 07-29 05:42

设计要点(1)注塑机类型的选择。双色注塑机分为转盘式和转轴式2种[3]:转盘式双色注塑机配有动模转盘,整个动模安装在注塑机转盘上,开模后成品被顶出、半成品在动模中随转盘的旋转换位到成品型腔,合模后继续成型;转轴式双色注塑机配有可伸缩旋转的转轴,成型制品非双色部分的动模成型零件作为旋转块固定在转轴上,开模后成品被顶出、转轴带动旋转块伸出并旋转,半成品随其旋转换位缩回成品型腔,合模后继续成型。双色塑料杯为内外层包覆式结构,适于采用转盘式双色模在转盘式双色注塑机上成型;(2)流道系统类型的选择。为实现自动生产,在双色注射成型中半成品应不带流道冷凝料,一般双色模具会采用热流道系统,而热流道的应用会使模具结构更为复杂,成本也会较大幅度的增加。为降低双色塑料杯的生产成本,并最大限度地降低原料损耗、保证产品成型品质,此模具采用空气绝热延长喷嘴,点浇口进料;(3)模具型腔布局。为保证成品的品质,简化模具结构,该模具结构采用一出一、两腔布置,型腔布局示意图如图2所示;图2型腔布局示意图Fig.2Layoutofthecavity(4)型腔的设计。在转盘式双色注塑模中,两动模具有互换性,因而其型芯、脱模顶出机构、冷却系统完全一致。成品与半成品的差异就在于其定模型腔上的差异。该双色水杯内层结构简单,为圆台状,其成型型腔采用整体式;因成品带有把手,因此成品型腔采用哈夫式,利用液压机构实现哈夫块的开与合。半成品的高度比成品要矮3mm,因此在定模的半成品成型区域采用瓣合滑块来缩短其型腔高度,利用弹簧斜导柱机构来实现瓣合滑块的开与合;(5)冷却水道的布置。在定模侧,半成品型腔的冷却水道采用多层“回”型布置;成品型腔由于是哈夫式,因而,在哈夫块中其冷却水道为多层“几”型布置。在动模侧,型芯采用螺旋槽镶件冷却回路冷却。但由于动模要180°回转,所以动模侧的进出水口不能在模具外侧,只能设在中间,连接水管通过注塑机转盘、动模固定板的中心孔接入;(6)顶出机构设计。为保证制件的内表面品质,也为了便于在型芯内布置螺旋式水道,因此不可采用顶杆顶出,而采用推件板推出。由于只有成品才能顶出,半成品还需转到成品型腔继续成型,因此转盘式注塑模在开模时只有成品区才有顶出脱模动作。因而脱模顶出机构应相应地分成两部分,可单独控制动作;(7)注塑机型号的选择。根据模具大小及模具动作的要求,选择富强鑫(宁波)机器*有限公司的FB2260R型转盘式精密双色注塑机,该注塑机有两套可*控制的水平注射单元,两套*控制的顶出系统。模具工作过程(1)成型时,半成品型腔注入的材料为ABS,成品型腔注入的材料为PC;(2)成型完毕后开模,动模向后运动,在弹簧16、顶销17的作用下,I分型面分型,瓣合滑块8在压缩弹簧31的作用下向外移动;成品哈夫块20脱离楔紧块36后在液压缸39的作用下分型;在导柱限位块6碰到半成品型腔板9时,II分型面分型,半成品和成品随型芯18从型腔中脱出;动模达到开模行程后停止移动,在成品成型侧注塑机的顶出机构推动推板2带动顶杆25、推件板21将成品推出。而在半成品侧注塑机的顶出机构无动作,保证半成品箍在型芯上;(3)推出动作结束后,注塑机的顶出机构回缩,然后注塑机的转盘开始旋转,带动动模旋转180°后停止,半成品随型芯18转换到了成品成型侧,已伸出的脱模机构21、25和2也转到了半成品成型侧;(4)合模时,动模向前运动,同时成品哈夫块20在液压缸39的作用下合带把双色塑料杯的注塑模设计当推件板21碰到半成品型腔板9后推动顶杆25、推板2等复位,II分型面闭合;动模继续向前运动,瓣合滑块8在斜导柱33的作用下向内移动合上,动模继续移动,直到I分型面闭合,成品哈夫块20也被楔紧块36压实,合模动作完成。此时半成品在成品型腔中,半成品型腔为空,继续下一次的注塑。

怎情深 07-29 05:51

你好，这个太简单了，如果右侧壁把手的话一般需要采用哈夫模结构的，也就是两个大滑块。。。如果需要点浇口进胶的话，模架需要用三板模结构做二次分型的，注塑机做一次性杯子不是很划算。产量较低。机器大约是20多万一台。模具两三万这样。看出几个腔的。如果你偏重做一次性产品，建议不用注塑机。

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