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安装夹胶玻璃高压釜有哪些流程？

安装夹胶玻璃高压釜有哪些流程？

浏览：36次 | 提问时间： 08-05 11:04

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LAYearn想念 08-05 11:05

玻璃夹胶*作规程一、准备阶段：1、夹胶合片工对钢化工序送达的玻璃半成品进行验收。发现划伤、爆边角、尺寸、孔位、内外片、弯曲度等不符时第一时间与钢化车间主任，有明确处理结果后方可进行下一步*作。2、按生产任务单及相应图纸将所需玻璃及PVB胶片备料，设备运转良性，清洗机蓄水池注满清水，平压机设定前段138℃，后段128℃开始升温预热。3、根据待*玻璃规格准备自备架，清除架子上的杂物，架子防护损坏的，修缮或更换。二、合片阶段：1、上片工1.1 对照生产*单，启动清洗系统，设定进片速度为360～400转/min检查原片外观后，测量边线允许偏差2mm、对角线尺寸允许偏差2～3mm，将合格品间隔300mm持续配套上片，异形玻璃对照相应图纸及样板上片。1.2 视合片室合片速度，随时控制清洗进片速度，以防止玻璃发生碰撞碎角。1.3 不良品归类摆放，不允许上片，标签明示，工作结束后清理不良品及场地。2、合片工2.1根据生产任务单及相应图纸，准备好相应PVB胶片。2.2合片室内环境保持清洁、明亮，温度控制在22～25摄氏度之间，相对温度控制30%～40%左右。2.3合片时*作工穿戴工作服和帽子（头发要全部罩于帽子内），细白纱手套、口罩，上岗证，禁止穿拖鞋、高跟鞋。2.4清洗后的玻璃有水迹的必须再擦干净，表面保持洁净干燥。1/7页2.5合片后上下叠差及孔位等应不大于2mm。2.6 PVB胶片的利用要合理套料，合片后的余胶割下保持2～4mm，持续合片。三、压合阶段：1、平压机*作工1.1根据合片的玻璃及胶片厚度，调整好平压总厚度，负责先期平压开机预热；1.2设定好平压预热的前后段温度及相应传动速度（随季节的不同要灵活运用参数）1.3密切关注下片外观质量，及时进行参数调整及重压，确保产品质量；2、下片工2.1场地整洁有序，进釜车，下片台摆放合理，戴好保护手套，准备好割胶美工*；2.2平压后的玻璃每片均进行外观检测，略有雾状的半成品进行重压；2.3合格品下片后，在下片台上进行割去周边多余胶片处理，边缘若有少许气泡的半成品，进行上夹子压紧加固处理；2.4双钢夹胶，平压后均周边间隔200mm上夹子压紧以确保成品率，装进釜车时，玻璃间隔用特制小木块均匀隔开；2.5进釜车玻璃应向内保持一定倾斜度，然后再用绳子固定，需放二层的半成品，进釜车两边一定平衡匀放加固，谨防重心偏离翻架；四、高温聚合阶段：1、进釜；1.1夹胶玻璃半成品合理装进釜车后，检查固定情况；1.2连接转盘与釜体的轨道接口，匀速将进釜车推进釜内固定；2/7页1.3高压釜*作工拆除轨道接口链接，平移接口台，关闭釜门；2、高压釜*作2.1打开电源开关，设定加热温度132℃，预热温度55℃，排气温度55℃，设定保温时间30～60min，检查排气阀是否开启。2.2启动摆动关门，摆动至行程开关处，启动旋转关门，旋至行程开关处。2.3闭合釡门边的手柄开关，启动高压釜。开启小进气阀，开启小水泵，开启空压机，打开进气阀。2.4气压达到设定值±12MPA，关闭空压机，关闭主进气阀。温度达到132℃，进行保温保压后，开启冷却水泵使釜内温度降至55℃，停止运行高压釜，排气阀自动打开排气，关掉冷却水泵。2.5当釜内气压排完，*作柜釜内无压显示，打开手柄开关，摆动开门，旋转开门。3、出釜后的玻璃*作工及质检员须进行检验，注意裂纹、划伤、气泡、杂质、叠差、透明度等。成品及不良品分类标识。产品之间用软纸和软木垫隔开。每架玻璃均应有临时装架单，标明规格，数量，订单号（一张流程卡能包容一架玻璃*的可以不写）。4、主*工填好工序流程卡。玻璃中空*作规程一、准备阶段：1、中空上片工对上道工序的玻璃进行检验。注意杂质、裂纹、划伤、尺寸等缺陷，第一时间与质检员沟通，得到明确指令方可*作。3/7页2、*作工穿戴工作服、帽子（头发要全部罩于帽子内）、专用手套，禁止穿拖鞋、高跟鞋。3、根据待*玻璃规格准备自备架，清除架子上的杂物，架子防护损坏的，修缮或更换。二、铝框制作阶段：1、按计划或图纸要求的玻璃内腔厚度准备好铝条，铝条表面要干净；铝框不可以放置地上。2、根据生产*单和上片的次序进度，正确计算铝管尺度，对铝管进行分组切割。铝管长度

落雨无涟漪 08-05 11:13

玻璃边长-胶厚×2-铝条厚度×2。3、每根铝管应插入同型号的插角。4、将铝框放到分子筛设备上，灌入分子筛。每根铝管注入有效分子筛的数量不少于该铝管长度的75％。异型铝框，分子筛的注入量应达到铝框周长的75％左右，5、为了保证分子筛、干燥剂的有效性，必须使分子筛在密封状态下保存，当生产间断时间超过8小时，应将设备容器中

薄心 08-05 11:22

在安装前玻璃夹胶高压釜前应先落实如下工作是否已经完成：1、屋顶、楼板是否已施工完成，屋面、地面是否有渗漏现象；2、配电房、设备房的室内装饰工程是否已全面完成；3、各类预埋件是否已安装完成，是否符合设备安装条件；4、房间门窗是否安装完成；5、设备安装开始后不能再进行施工的其它工序是否全部完成。

不如放手 08-05 11:30

夹胶分两种一种是PVB夹胶、一种是EVA夹胶。PVB夹胶需要高压釜、辊压机、洗片机等一系列设备，投资成本较高，高压釜小一点的也要四五十万。高压釜主要有清洗、合片、预压、进釜四个步骤。原理：清洗、合片就不多说了，预压是通过辊压机将两片玻璃和中间PVB之间的空气压缩成小气泡，让两片玻璃通过PVB粘连在一起；进釜就是在高压釜内通过十几个大气压将气泡压缩到*眼看不见为止。其特点是强度比较高。主要用于*前挡玻璃等。EVA夹胶只需要夹胶炉，主要有清洗、合片、进炉。原理是通过真空泵预抽两片比例之间的空气，使硅胶袋内形成真空状态，然后进炉在高温状态下使EVA胶片达到熔融状态，将两块玻璃粘合在一起。其特点是粘结力比较好，透光度比较好。EVA胶片特点是投资成本相对较低，设备大约10多万一台。主要应用在建筑玻璃上，如幕墙、采光顶、雨棚等夹层玻璃。

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